CY6251 ENGINEERING CHEMISTRY-II
To make the students conversant with boiler feed water requirements, related problems and
water treatment techniques.
Principles of electrochemical reactions, redox reactions in corrosiion of materials and methods
for corrosion prevention and protection of materials.
Principles and generation of energy in batteries, nuclear reactors, solar cells, wind mills and fuel
cells.
Preparation, properties and applications of engineering materials.
Types of fuels, calorific value calculations, manufacture of solid, liquid and gaseous fuels.
UNIT I WATER TECHNOLOGY
Introduction to boiler feed water-requirements-formation of deposits in steam boilers and heat
exchangers- disadvantages (wastage of fuels, decrease in efficiency, boiler explosion) prevention of
scale formation -softening of hard water -external treatment zeolite and demineralization - internal
treatment- boiler compounds (phosphate, calgon, carbonate, colloidal) - caustic embrittlement-boiler
corrosion-priming and foaming- desalination of brackish water –reverse osmosis.
UNIT II ELECTROCHEMISTRY AND CORROSION
Electrochemical cell - redox reaction, electrode potential- origin of electrode potential- oxidation
potential- reduction potential, measurement and applications - electrochemical series and its
significance - Nernst equation (derivation and problems). Corrosion- causes- factors- types-chemical,
electrochemical corrosion (galvanic, differential aeration), corrosion control - material selection and
design aspects - electrochemical protection – sacrificial anode method and impressed current
cathodic method. Paints- constituents and function. Electroplating of Copper and electroless plating of
nickel.
UNIT III ENERGY SOURCES
Introduction- nuclear energy- nuclear fission- controlled nuclear fission- nuclear fusion- differences
between nuclear fission and fusion- nuclear chain reactions- nuclear reactor power generatorclassification
of nuclear reactor- light water reactor- breeder reactor- solar energy conversion- solar
cells- wind energy. Batteries and fuel cells:Types of batteries- alkaline battery- lead storage batterynickel-
cadmium battery- lithium battery- fuel cell H2 -O2 fuel cell- applications.
UNIT IV ENGINEERING MATERIALS
Abrasives: definition, classification or types, grinding wheel, abrasive paper and cloth. Refractories:
definition, characteristics, classification, properties – refractoriness and RUL, dimensional stability,
thermal spalling, thermal expansion, porosity; Manufacture of alumina, magnesite and silicon carbide,
Portland cement- manufacture and properties - setting and hardening of cement, special cementwaterproof
and white cement–properties and uses. Glass - manufacture, types, properties and uses.
UNIT V FUELS AND COMBUSTION
Fuel: Introduction- classification of fuels- calorific value- higher and lower calorific values- coalanalysis
of coal (proximate and ultimate)- carbonization- manufacture of metallurgical coke (Otto
Hoffmann method) - petroleum- manufacture of synthetic petrol (Bergius process)- knocking- octane
number - diesel oil- cetane number - natural gas- compressed natural gas(CNG)- liquefied petroleum
gases(LPG)- producer gas- water gas. Power alcohol and bio diesel. Combustion of fuels:
introduction- theoretical calculation of calorific value- calculation of stoichiometry of fuel and air ratioignition
temperature- explosive range - flue gas analysis (ORSAT Method).
TOTAL: 45 PERIODS
The knowledge gained on engineering materials, fuels, energy sources and water treatment
techniques will facilitate better understanding of engineering processes and applications for further
learning.
TEXT BOOKS:
1. Vairam S, Kalyani P and SubaRamesh.,“Engineering Chemistry”., Wiley India PvtLtd.,New Delhi.,
2011
2. Dara S.S and Umare S.S. “Engineering Chemistry”, S. Chand & Company Ltd., New Delhi , 2010
REFERENCES:
1. Kannan P. and Ravikrishnan A., “Engineering Chemistry”, Sri Krishna Hi-tech Publishing
Company Pvt. Ltd. Chennai, 2009.
2. AshimaSrivastava and Janhavi N N., “Concepts of Engineering Chemistry”, ACME Learning
Private Limited., New Delhi., 2010.
3. RenuBapna and Renu Gupta., “Engineering Chemistry”, Macmillan India Publisher Ltd., 2010.
4. Pahari A and Chauhan B., “Engineering Chemistry”., Firewall Media., New Delhi., 2010
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